KhadiPro

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"Khadi Pro" is a brand that promotes garments made from natural fibers such as handwoven cotton,linen,silk,bamboo, and hemp.The brand represents a seamless blend of India’s rich handloom and handicraft traditions with modern aesthetics and sustainability"

Happy Handloom day
07/08/2025

Happy Handloom day

The carding process is a crucial step in the preparation of fibers like cotton, wool, or h**p for spinning. It involves ...
28/07/2025

The carding process is a crucial step in the preparation of fibers like cotton, wool, or h**p for spinning. It involves disentangling, cleaning, and intermixing fibers to produce a continuous web or sliver suitable for further processing.

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πŸ”§ Carding Process: Step-by-Step

1. Feeding the Fiber

Raw fiber (e.g., cotton) is fed into the carding machine.

Fibers may be in the form of bales or laps.

2. Opening

The fibers are opened up and partially cleaned.

Large clumps are broken down into smaller tufts.

3. Cleaning

Dirt, dust, seeds, and other impurities are removed.

Some carding machines have special cleaning sections.

4. Combing / Carding Action

The heart of the process: fibers pass between rotating drums covered with wire teeth.

Fibers are combed, aligned, and separated, ensuring they lie mostly parallel.

5. Web Formation

A thin sheet or web of fiber is formed on the doffer roller.

6. Sliver Formation

The web is condensed into a soft rope-like structure called a sliver.

Sliver is collected into cans for the next process (drawing or spinning).

🧡 Why Carding is Important

Benefit Description

Fiber Alignment Makes fibers parallel for smoother yarn
Impurity Removal Cleans raw fiber of foreign matter
Improved Texture Produces softer, uniform sliver
Web Formation Converts loose mass into usable form

🏭 Types of Carding Machines

Hand Carders – Used in small-scale or traditional settings

Drum Carders – Semi-mechanical, used by artisans

Flat Carding Machines – Used in large-scale mills (modern industry)

Cylinder Carders – Common in cotton/spinning industries

21/07/2025

Handloom Weaving Drafting is the visual plan used to set up a handloom for weaving specific patterns. It tells you how to thread the warp yarns through the healds (shafts) and how to lift shafts using treadles or levers to form the desired weave.

🧡 Handloom Weaving Drafting: 3 Main Components

1. Threading Draft (Drafting Plan)

Shows which shaft each warp thread goes through.

Read from right to left (standard in drafting).

πŸ“Œ Example (Plain Weave):

Warp 1 β†’ Shaft 1

Warp 2 β†’ Shaft 2

Warp 3 β†’ Shaft 1

Warp 4 β†’ Shaft 2

➀ Repeats: 1, 2, 1, 2

2. Tie-Up Plan

For treadle looms, tells you which treadles are tied to which shafts.

Each box in the tie-up represents a connection.

πŸ“Œ Example:

Treadle 1 β†’ Shaft 1

Treadle 2 β†’ Shaft 2

3. Treadling Plan (Lifting Plan)

Shows sequence of treadles to press (or levers to lift shafts).

Read from bottom to top.

πŸ“Œ Example (Plain weave):

Row 1 β†’ Treadle 1 (lift shaft 1)

Row 2 β†’ Treadle 2 (lift shaft 2)

Repeat

πŸͺ‘ Example: Plain Weave (2 Shafts)

Threading Shaft No.

Warp 1 1
Warp 2 2
Warp 3 1
Warp 4 2

Tie-up:
Treadle 1 β†’ Shaft 1
Treadle 2 β†’ Shaft 2

Treadling:
1, 2, 1, 2...

πŸ”Ί Twill Weave (4 Shafts) Draft Example

Threading:

1 2 3 4 1 2 3 4...

Tie-up:

Treadle Shafts Lifted

1 1 & 2
2 2 & 3
3 3 & 4
4 4 & 1

Treadling (for Right-Hand Twill):

1, 2, 3, 4 (Repeat)

Creates a diagonal twill line in fabric.

πŸ“˜ Types of Common Weave Drafts in Handloom:

Weave Type Shafts Needed Notes

Plain Weave 2 Basic over-under
Twill Weave 4 Diagonal line, smooth surface
Satin Weave 5 or more Long floats, shiny look
Honeycomb 6–8 Textured weave
Dobby Weave 8–16 Complex, geometric patt

21/07/2025

Handloom Weaving Drafting is the visual plan used to set up a handloom for weaving specific patterns. It tells you how to thread the warp yarns through the healds (shafts) and how to lift shafts using treadles or levers to form the desired weave.

🧡 Handloom Weaving Drafting: 3 Main Components

1. Threading Draft (Drafting Plan)

Shows which shaft each warp thread goes through.

Read from right to left (standard in drafting).

πŸ“Œ Example (Plain Weave):

Warp 1 β†’ Shaft 1

Warp 2 β†’ Shaft 2

Warp 3 β†’ Shaft 1

Warp 4 β†’ Shaft 2

➀ Repeats: 1, 2, 1, 2

2. Tie-Up Plan

For treadle looms, tells you which treadles are tied to which shafts.

Each box in the tie-up represents a connection.

πŸ“Œ Example:

Treadle 1 β†’ Shaft 1

Treadle 2 β†’ Shaft 2

3. Treadling Plan (Lifting Plan)

Shows sequence of treadles to press (or levers to lift shafts).

Read from bottom to top.

πŸ“Œ Example (Plain weave):

Row 1 β†’ Treadle 1 (lift shaft 1)

Row 2 β†’ Treadle 2 (lift shaft 2)

Repeat

πŸͺ‘ Example: Plain Weave (2 Shafts)

Threading Shaft No.

Warp 1 1
Warp 2 2
Warp 3 1
Warp 4 2

Tie-up:
Treadle 1 β†’ Shaft 1
Treadle 2 β†’ Shaft 2

πŸ”Ί Twill Weave (4 Shafts) Draft Example

Threading:

1 2 3 4 1 2 3 4...

Tie-up:

Treadle Shafts Lifted

1 1 & 2
2 2 & 3
3 3 & 4
4 4 & 1

Treadling (for Right-Hand Twill):

1, 2, 3, 4 (Repeat)

Creates a diagonal twill line in fabric.

πŸ“˜ Types of Common Weave Drafts in Handloom:

Weave Type Shafts Needed Notes

Plain Weave 2 Basic over-under
Twill Weave 4 Diagonal line, smooth surface
Satin Weave 5 or more Long floats, shiny look
Honeycomb 6–8 Textured weave
Dobby Weave 8–16 Complex, geometric patterns

Blow Room Process in SpinningThe Blow Room is the first stage in the cotton spinning process. Its main purpose is to ope...
14/07/2025

Blow Room Process in Spinning

The Blow Room is the first stage in the cotton spinning process. Its main purpose is to open, clean, and prepare raw cotton (usually in bales) for further processing like carding.

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πŸ”Ή Main Steps of Blow Room Process:

1. Bale Opening

Cotton arrives in compressed bales. The Bale Opener machine loosens and separates the fibers into smaller tufts.

2. Mixing and Blending

Different types or qualities of cotton are mixed to ensure consistency in yarn quality.

This step helps improve the strength and appearance of the yarn.

3. Cleaning

The cotton is cleaned to remove impurities like dust, leaf particles, seed bits, stems, etc.

Machines like cleaners and beaters are used in this stage.

4. Opening

The fiber tufts are opened further into even smaller sizes to allow better cleaning and easier processing in the next steps.

5. Dust Removal

Fine dust and micro-particles are extracted to protect worker health and improve yarn quality.

6. Lap Formation

After cleaning and opening, the cotton is formed into a Lap (a rolled sheet of cotton fibers), which is passed to the Carding Machine.

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πŸ”Ή Main Machines Used in Blow Room:

Bale Opener

Pre Cleaner

Fine Opener

Blending Machine

Step Cleaner

Lap Former

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πŸ”Ή Advantages of Blow Room Process:

Removes 40–70% of impurities from raw cotton.

Ensures uniformity in fiber mix.

Prepares cotton for carding and spinning.

Increases yarn quality and production efficiency.

Reduces wear and tear on later machines.

Ginning is the process of separating cotton fibers from their seeds. It is a crucial step in the production of cotton te...
07/07/2025

Ginning is the process of separating cotton fibers from their seeds. It is a crucial step in the production of cotton textiles and is done after harvesting cotton and before spinning yarn.

πŸ”§ What Happens in Ginning?
Raw cotton (also called seed cotton) is collected from farms.

It is fed into a cotton gin (a machine).

The machine removes seeds, leaves, and other impurities.

The clean cotton fibers (lint) are collected for spinning into yarn.

The seeds are often used to make cottonseed oil or as cattle feed.

🧡 Types of Ginning:
Roller Ginning – traditional method, used for extra-long staple cotton.

Saw Ginning – modern and faster, used for upland cotton.

πŸ“ Importance of Ginning:
Ensures high-quality cotton fibers.

Improves yarn strength and texture.

Helps in efficient spinning and better pricing for farmers.

Here is a list of all major cotton varieties grown in India, along with the regions where they are cultivated:__________...
07/07/2025

Here is a list of all major cotton varieties grown in India, along with the regions where they are cultivated:
________________________________________
🧡 Cotton Varieties in India & Their Cultivation Areas
πŸ”Ή 1. Desi Cotton (Gossypium arboreum and herbaceum)
β€’ Type: Indigenous / Native variety
β€’ Features: Short-staple, hardy, pest-resistant
β€’ Main States:
o Rajasthan (e.g., Barmer, Jodhpur)
o Madhya Pradesh
o Maharashtra (especially Vidarbha region)
o Gujarat
o Karnataka
________________________________________
πŸ”Ή 2. American Cotton (Gossypium hirsutum)
β€’ Type: Upland cotton
β€’ Features: Medium to long-staple, high-yielding
β€’ Main States:
o Punjab
o Haryana
o Rajasthan
o Maharashtra
o Gujarat
o Andhra Pradesh
o Telangana
________________________________________
πŸ”Ή 3. Egyptian Cotton (Gossypium barbadense)
β€’ Type: Extra-long staple (ELS) cotton
β€’ Features: High strength, fine quality, soft touch
β€’ Main States:
o Tamil Nadu (e.g., Coimbatore, Salem)
o Andhra Pradesh
o Some parts of Maharashtra and Karnataka
________________________________________
πŸ”Ή 4. Hybrid Cotton (BT and Non-BT Hybrid Varieties)
β€’ Type: Cross between American and desi or other species
β€’ Features: High productivity, disease resistance
β€’ Main States:
o Gujarat (world's largest cotton-producing state)
o Maharashtra (especially Marathwada and Vidarbha)
o Telangana
o Andhra Pradesh
o Madhya Pradesh
o Tamil Nadu
o Punjab, Haryana, Rajasthan (irrigated areas)
________________________________________
🌾 Special Cotton Types (By Staple Length)
Type Staple Length States
Short Staple < 20 mm Rajasthan, MP, Desi zones
Medium Staple 20–24.5 mm Gujarat, Maharashtra
Long Staple 24.5–32.5 mm Tamil Nadu, Gujarat, AP
Extra-Long Staple > 32.5 mm Tamil Nadu, parts of Punjab
________________________________________
πŸ“ State-wise Top Cotton Regions
State Key Cotton Regions
Gujarat Surendranagar, Rajkot, Bhavnagar, Junagadh
Maharashtra Yavatmal, Akola, Jalgaon, Amravati
Telangana Warangal, Karimnagar, Adilabad
Andhra Pradesh Guntur, Prakasam, Kurnool
Punjab Bhatinda, Mansa, Muktsar
Haryana Hisar, Sirsa, Fatehabad
Rajasthan Sri Ganganagar, Hanumangarh, Bikaner
Tamil Nadu Coimbatore, Salem, Erode
Madhya Pradesh Khandwa, Khargone, Indore
Karnataka Raichur, Dharwad, Bellary

✨ What is Khadi? ✨Khadi is a hand-spun and hand-woven natural fabric made from cotton, wool, silk, or h**p. It was promo...
06/07/2025

✨ What is Khadi? ✨

Khadi is a hand-spun and hand-woven natural fabric made from cotton, wool, silk, or h**p. It was promoted by Mahatma Gandhi as a symbol of self-reliance and Swadeshi.

βœ… 100% natural fiber
βœ… Eco-friendly
βœ… Breathable and season-friendly
βœ… Promotes rural employment

🌿 Khadi is more than just a cloth β€” it’s a movement. A lifestyle rooted in sustainability and tradition.

✨ What is Khadi? ✨

Khadi is a hand-spun and hand-woven natural fabric made from cotton, wool, silk, or h**p. It was promoted by Mahatma Gandhi as a symbol of self-reliance and Swadeshi.

βœ… 100% natural fiber
βœ… Eco-friendly
βœ… Breathable and season-friendly
βœ… Promotes rural employment

🌿 Khadi is more than just a cloth β€” it’s a movement. A lifestyle rooted in sustainability and tradition.

Address

Wardha
442001

Opening Hours

Monday 9am - 5pm
Tuesday 9am - 5pm
Wednesday 9am - 5pm
Thursday 9am - 5pm
Friday 9am - 5pm
Saturday 9am - 5pm

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