03/16/2026
PRODUCTION PROCESS
1. Design Creation
• The jersey design is created using graphic design software
• Colors, logos, names, numbers, and patterns are digitally placed onto a template matching the jersey’s size and cut.
• The design is mirrored before printing to ensure correct alignment when transferred.
2. Printing the Design
• A sublimation printer with special sublimation inks prints the design onto sublimation transfer paper.
• The ink used is heat-activated, ensuring deep pe*******on into polyester fibers.
3. Sublimation Transfer Process
• The printed sublimation paper is placed onto white 100% polyester fabric.
• A heat press machine applies high temperature (375–400°F) and pressure for 30–60 seconds.
• The ink turns into a gas and bonds with the fabric at a molecular level, creating a vibrant, permanent print.
4. Cutting and Sewing
• The sublimated fabric panels are cut according to the jersey pattern.
• The pieces are stitched together using durable seams and reinforced stitching.
5. Quality Control & Finishing
• The jerseys are checked for color accuracy, stitching quality, and printing defects.
• Tags, labels, and final trims are added.
• The finished jerseys are packed and shipped to customers.
